We leverage our capabilities in Analytics, Data Sciences and AI/ML combined with Enterprise solutions, Product Engineering and Value Engineering to transform our clients into intelligent enterprises.
Effectively manage job work and toll manufacturing by integrating your SAP system with your external partners. This enables efficient exchange of data, ensuring accurate material tracking, cost control, and timely order fulfillment.
Background
A chemical company, identified a need to optimize their operations by exploring strategic partnerships for job work or toll manufacturing. Their existing SAP configuration was primarily geared towards in-house manufacturing, posing a challenge in facilitating job work or toll manufacturing for their customers. The company aimed to align its SAP system with customer needs, focusing on end-to-end scenarios in the FI, SD, MM, PP, and QM modules.
Business Challenges
Existing SAP Configuration
Inclined towards in-house manufacturing, necessitating an overhaul to accommodate toll manufacturing requirements.
Customized Process Flow
Tailoring the system to meet the specific needs of toll manufacturing while aligning it with industry-standard business processes.
Material Movement Control
Establishing robust control on material movement, recording, and reconciliation to accurately reflect toll manufacturing processes.
Material Flow and Tracking
Difficulty in tracking non-valuated raw materials processed by JFC for the product owners while ensuring accurate financial accounting.
Integration With GST
Ensuring seamless integration with existing GST functionality for E-Invoicing solution.
Our Solutions
Configuration Overhaul
Reconfigured the existing SAP system to accommodate toll manufacturing requirements in FI, SD, MM, PP, and QM modules.
Integration with GST
Seamlessly integrated the system with existing GST functionality for efficient E-Invoicing solutions
Custom Process Flow
Designed and implemented a customized process flow based on industry-standard business practices and customer needs.
Material Tracking and Control
Developed a system to enable control and tracking of non-valuated raw materials, ensuring accurate accounting and material movement control.
Enhanced User Interface
Introduced custom screens, buttons, and smartforms within standard T-codes for user convenience.
Results
Configured End-to-End Scenarios
Successfully configured the SAP system to handle toll manufacturing scenarios in FI, SD, MM, PP, and QM modules.
Seamless GST Integration
Ensured a smooth integration with GST for E-Invoicing solutions, streamlining invoicing processes.
Efficient Material Control
Established a system for robust material movement control and accurate financial accounting, enhancing overall operational efficiency.
Enhanced User Experience
Improved the user interface with custom screens, buttons, and smart forms for enhanced user convenience.
Conclusion
By aligning the SAP system with toll manufacturing requirements, JFC successfully optimized its operations, enabling efficient job work and toll manufacturing processes. The tailored solution not only met customer needs but also aligned with industry-standard business processes. The integration of controls, tracking mechanisms, and enhanced user interfaces resulted in a streamlined and more efficient toll manufacturing operation for JFC, benefiting both the company and its customers. This successful integration stands as a testament to JFC’s commitment to adaptability, customer-centric approaches, and continuous improvement in their operations.
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